Understanding the intermittent bonded ribbon production line

Equipment for producing rollable formats in optical-fiber manufacturing is supplied by Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. Buyers can compare the capacity of this setup against their intended product range because it is designed for 12- and 16-fiber ribbons. Factory space and installation needs may also be affected by the system’s split-type construction.

SZ Stranding Line
Fiber Draw Tower
SZ Stranding Line

The stated construction speed for this particular production line is 600 m/min. The process combines fiber pay-off, gathering and guiding, intermittent resin dispensing, UV-LED curing, visual monitoring, capstan pulling, and take-up. When assessing suitability, the entire process matters rather than speed alone.

Factory utilities, reel requirements, available floor space, and installation conditions should be assessed before purchase. Ask the supplier for its documentation package and check the system’s suitability for your cable design and operating requirements. Addressing these details in advance may limit setup delays and support a smoother start.

Key Takeaways

• Designed for rollable 12- and 16-fiber formats.
• Listed speed: 600 m/min for this equipment.
• Uses a split-type construction.
• Includes curing, monitoring, pulling, and take-up stages.
• Before purchasing, verify utilities, reels, installation requirements, and supplier documentation.

Intermittent Bonded Ribbon Production Line

Explore The Intermittent Bonded Ribbon Production Line

To create rollable IBR formats, three mold groups position fibers for the application of small adhesive dots. Mold position is adjustable by operators from 0 to 15 mm, helping produce consistent spacing and form.

Produce Rollable Fiber Ribbons With Precision Bonding

The machine is fed by a 16-spool pay-off, and guide rollers with U-shaped grooves help maintain the organization of each strand. Steady contact during processing is encouraged by the rollers’ hard-anodized surfaces. For 12F and 16F layouts, the adjustable valve setup uses 5+5+1 valves for 12 fibers or 5+5+5 for 16. Confirm the required tension control settings with the supplier for your cable design.

Support 12- And 16-Fiber Configurations At Speeds Up To 600 m/min

Construction speed is specified at up to 600 m/min. Pay-off reel options hold 25.2 km or 50.4 km of fiber according to the listed reel dimensions: Φ236 mm × Φ25.4 mm × 108 mm and Φ267 mm × Φ25.4 mm × 180 mm. The system also provides T-type or fiber-optic take-up reels. Compare reel capacity with your production requirements and expected changeover time.

Review The Production Line’s Key Equipment And Controls

Tension, resin placement, and UV exposure must work together to maintain reliable output. The system helps operators adjust settings to their cable design and fiber ribbon requirements.

Coordinate Fiber Tension, Resin Dispensing, And UV-LED Curing

Every pay-off unit uses electro-pneumatic adjustment. Dispensers can run independently or in linked groups, with adhesive-dot spacing and counts configured through the interface.

Before UV-LED post-curing, three pre-curing ovens work with the mold groups. Verify resin compatibility and operating conditions with the supplier.

The Siemens PLC and touchscreen show lamp current and oven temperature, generate alarms, and support preset lengths. Check the required cabinet and power supply arrangements before purchasing.

Plan Installation, Operating Conditions, And Line Configuration

Prepare a designated area before the equipment arrives. An enclosed, clean, dry, draft-free space is required for the optical fibre system. Maintain temperatures between 15°C and 25°C and humidity at or below 85%. These conditions help protect fiber equipment and maintain precision during operation.

Review site utilities, electrical capacity, cabinet space, and cable design with your facilities team. Nitrogen at 7 bar with 99.99% purity and compressed air at 6 bar are required for the system. A three-phase, five-wire electrical supply rated 380 V ±10% is specified.

• Reserve room for the cabinet, components, resin, and access to service parts. Before starting the line, confirm the temperature settings and tension control.
• Account for the specified reel size of Φ410 mm × Φ50.8 mm × 391 mm. The take-up unit supports reels weighing up to 30 kg.
• Account for the main power feed-in cable when planning the site. The equipment package excludes connection cables and cable trays.

The supply scope, reel types, and installation needs should be checked before placing an order. This assessment can shorten setup time and help prevent later delays. Request supplier confirmation of appropriate settings for your fiber and cable design, including lamp accuracy and operating conditions. Clear planning supports a smoother startup for the production system.

Obtain Pricing For A Ribbon Production Solution Matched To Your Needs

Manufacturers seeking rollable 12- or 16-fiber formats can evaluate this line at its stated speed of 600 m/min. Share details of your fiber layout, output targets, cable requirements, reel preferences, and factory conditions to obtain a quotation.

Check the proposed system for its 16-spool pay-off, UV-LED curing setup, take-up capacity, and available options. Before ordering, review the included components, dispensing-head options, unit functions, and cable design.

The documentation list covers operating and maintenance manuals, a general layout drawing, electrical schematics, and a wear-parts list. These documents can help assess setup time and ongoing service needs.

Contact Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. to request pricing and configuration details that suit your output plan and site utilities. Verify the supply scope and replacement parts before purchase.